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Readers Challenge    July 16, 2003

Selecting Machines for Oil Analysis

Dana L. Joseph, C.E.T., Laboratory Technician IV - Condition Monitoring, Manitoba Hydro

In order to select the components for oil analysis tests, as a Reliability Engineer, I would determine if the equipment reliability was acceptable, if not, then I would proceed with filtering which ones were critical pieces of equipment. From there, I would determine if the equipment was expendable or not. If so, I would consider running the asset to failure, if it was too costly, I would determine if an incorporated maintenance plan would achieve the results that I wanted. From there, I would decide whether I would maintain a preventative, predictive or proactive approach.

Once the pieces of equipment were chosen for the maintenance program, I would select the oil analysis tests based on the environment, the age of the equipment, the failure consequences and the lube time currently on the equipment. Taking baseline readings on tests such as particle counts, AN/BN, Viscosity, Moisture, Ferrography, FTIR, Elemental Analysis and RPVOT would be suggested at a more frequent interval (say every 3 months). Once the baseline was established, monitoring for change using alarm limits on some of the more common tests such DR, FTIR, ISO Particle Count, Visc, Moisture, Metals would suffice. If an increase was seen, further testing in AF, RPVOT, etc would be done.

See other responses to this Readers Challenge.

 


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