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Readers Challenge

Unusual Particle Counts Confusing

On July 7, 2004 we asked:

For the past three years, your company has successfully been using on-site oil analysis. Currently, as many as 500 samples per quarter are analyzed in the on-site lab.

Over the past week, condition-based maintenance personnel have noticed that the particle count results seem to be backward, i.e., more particles are showing up after the in-line filter than before the filter.

Initially, it was suspected that the unusual particle counts were due to a labeling mix-up, confusion on the direction of oil flow through the filter, a damaged filter or background contamination. Your plan initially is to resample. If the results are the same, you will change the filters and then sample again.

What other steps could help identify the root cause of the abnormal particle counts?

Thanks to everyone that participated in this Readers Challenge. We received a great response. Below is this week's winner and some of the other responses that we received.

This Week's Winner:

Doug McBride, Reliability TEAM Specialist, Temple Inland
Click here to see the winning response.

 

Other responses we received:

 

Cyril Ontai, Predictive Maintenance Specialist, Hawaiian Electric Company
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Mike Kreger, Maintenance Superintendent, McKee Foods Corporation
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Richard Hassebrock, Field Engineer, Castrol Heavy Duty Lubes
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W. D. Brown, Lead Science & Lab Svs. Specialist, Progress Energy HEEC
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Wyatt Coleman, Territory Account Manager, Analysts, Inc.
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Dave Yunkers, Technical Specialist, Analysts, Inc.
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Tom Jasinski, PDM Specialist, Midwest Generation, Collins Station
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Bill Pyles, Regional Service Manager, Nortrax SE
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Wayne Downes, Lubrication Consultant, Total South Africa
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Michelle Allis, Wearcheck
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