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Readers Challenge    July 7, 2004

Unusual Particle Counts Confusing

Tom Jasinski, PDM Specialist, Midwest Generation, Collins Station

To help solve the particle count problem with high particle counts down stream of filter; One bit of information is missing here - are the higher counts in the small particle range, medium particle size range or large particle sizes? It would be very helpful if that is known, and what are the particle count numbers (either raw numbers or ISO codes or NAS class for severity). And has anything else changed about the oil (Viscosity, TAN, water content, residue or sediment numbers) which would also be helpful.

One additional test would be to examine particles under a microscope. Either do this yourself or have a reputable lab perform test for you. If particles are tiny fibre fragments from filter media then filter could be disintegrating. If particles are wear metals or dirt then perhaps flow is bypassing filter somehow (either passing through filter or around filter through "O" ring seals or bypass valve that may be partly stuck open.

Perhaps the filter design or size was recently changed or different sealing method (gasket or "O" ring) was changed that would allow material to bypass the filter. Or perhaps the "O" ring or filter material is not compatible with fluid (what was changed that would cause the high particle counts?) Or are the filters being changed when there is a high differential pressure and filter is allowed to burst or go to a bypass condition?

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