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Readers Challenge

Bewildering Oil Analysis Results

On September 9, 2004 we asked:

A number of return line bearing samples have been taken from a steam turbine and you are puzzled and concerned by some of the oil analysis results.

Your main concern is the large number of samples that show elevated particle counts. It’s been recommended that maintenance personnel check the seals, breathers, etc. However, this leads you straight to the silicon count, which is, for the most part, zero. Therefore, the increase cannot be attributed to the ingress of normal dust or dirt. Neither does there seem to be any increase in any telltale wear metals or contaminants in the elemental analysis.

You are aware that particles large enough to contribute to the particle count may not directly affect the elemental analysis; however, it seems that an increase in particulate contamination with no supporting evidence from the elemental analysis may be spurious. What else could the particles be? Water levels in the samples are low, ranging from 30 ppm to 40 ppm (no interference on laser counts).

What steps can be taken to determine the root cause of the elevated particle counts?

Thanks to everyone that participated in this Readers Challenge. We received a great response. Below is this week's winner and some of the other responses that we received.

This Week's Winner:

Dave Yunkers, Analysts, Inc.

 

Other responses we received:

 

Keith V. Anderson, PdM Specialist, Texas Genco

David Peraza, Lubrication Technician, Cargill Salt

Doug McBride, Reliability T.E.A.M. Leader, Temple Inland

Daryl Kelly, Condition Monitoring Engineer, Xstrata Coal

Brian Mann, Rotating Equipment Analyst, ConocoPhillips

Dr. John K. Duchowski, Principal Scientist, Pall Corporation

Michael O'Brien, Oil Test P/L

Ted Naman, Technical Specialist-Industrial Lubricants & Greases, ConocoPhillips

 

David Spears, Fuels and Lubricants Technical Advisor, Shell Canada

Dave Ripple, Tech Mgr., Lubrizol Corp.

Dave Yunkers, Technical Application Specialist, Analysts, Inc.

Greg Combrink, Total Contamination Control Ltd.

Ian Broad, Filtration Sales, Wyko Industrial Supplies

John Evans, Wearcheck Africa

Kal Farooq, Staff Engineer, Pall Corp.

Bob Stagg, Sales Rep., Analysts, Inc.

Muhammad Adam B. Ruslan, Manager cbmXpress, Metalux

 

 


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