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Readers Challenge    April 23, 2003

Transitioning to a New Lube Supplier

John Baron P. Eng., R&M Superintendent, Pioneer Grain Company Limited

1. I would give supplier B samples of Supplier A's products and ask them to verify (in writing) whether or not there are any compatibility issues between the two various products. Ideally this should have been done as part of the selection process.

2. If there were no compatibility issues on the smaller top up and change out drives, I would simply continue to do this once all of the old product was used up. If there were some issues with them, I would develop a plan such that some could be swapped over to Supplier B's products in advance of the normal time to spread out the work workload and get all of the concerning ones done in an orderly fashion before the old supply runs out. Care would have to be taken to ensure no admixing occurred during the change over period.

3. On the larger units that are condition monitored and changed only when needed, I would salvage as much of Supplier A's product as I could and use it to carry the systems through to the "normal" change out time. If there were no compatibility issues, you might be forced to top up with Supplier B's product, but I would take an oil sample just before, and just after that new lubricant was added, so that a base line is kept during the transition. If there were compatibility issues, a complete change out would be needed, taking care to thoroughly flush out the system.

4. I would follow a similar process for the greases. In all cases good documentation would have to be followed. Should tag each gear unit with specific instructions as to how to proceed with the change over so mix ups are minimized.

See other responses to this Readers Challenge.

 

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