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Readers Challenge    July 16, 2003

Selecting Machines for Oil Analysis

Scott Golomb, Mech. Maint. Tech., Northampton Gen. Co.

The first step would be is collecting valid information of all the oil lubricated equipment in the plant,

1. Types of equipment. (pumps, motors, fans, etc.)

2. Types of lubricant used.

3. Environment the equipment is in.

4. Breakdown of plant critical equipment, (which equipment is solo and which systems have back-ups.)

5. Number of employees with lube experience of plant equipment. (interview for history of equipment)

Breaking down the first five steps and getting familiar with the plant and its machinery is a very important, Knowing whom to talk to for information on past history on what equipment has the worst track record for failure, Drawing samples from that equipment to get the ball rolling.

Second would be to go to the worst environmental areas with only primary equipment and collect those sampled. This type of pattern would continue till all the plant equipment was sampled for review.

The samples would be tested for basic wear metals, particle counts and viscosity, other types of sampling would be done depending on the types of equipment and there background.

After reviewing all the data from the first set of oil samples collected, it could be determined which equipment would be sampled more frequently than others. This is not a process to take lightly or expect an answer quickly, To get a program like this, with so many pieces of equipment off to a successful start time and patience will be the key.

See other responses to this Readers Challenge.

 

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