Lube-Tips Newsletter
           

Free Subscription to Practicing Oil Analysis
Practicing Oil Analysis

 

Free Subscription to Reliable Plant
Reliable Plant

 

Readers Challenge    July 7, 2004

Unusual Particle Counts Confusing

Tom Jasinski, PDM Specialist, Midwest Generation, Collins Station

To help solve the particle count problem with high particle counts down stream of filter; One bit of information is missing here - are the higher counts in the small particle range, medium particle size range or large particle sizes? It would be very helpful if that is known, and what are the particle count numbers (either raw numbers or ISO codes or NAS class for severity). And has anything else changed about the oil (Viscosity, TAN, water content, residue or sediment numbers) which would also be helpful.

One additional test would be to examine particles under a microscope. Either do this yourself or have a reputable lab perform test for you. If particles are tiny fibre fragments from filter media then filter could be disintegrating. If particles are wear metals or dirt then perhaps flow is bypassing filter somehow (either passing through filter or around filter through "O" ring seals or bypass valve that may be partly stuck open.

Perhaps the filter design or size was recently changed or different sealing method (gasket or "O" ring) was changed that would allow material to bypass the filter. Or perhaps the "O" ring or filter material is not compatible with fluid (what was changed that would cause the high particle counts?) Or are the filters being changed when there is a high differential pressure and filter is allowed to burst or go to a bypass condition?

See other responses to this Readers Challenge.

Discuss this topic on our message boards.

 

Every week we send Lube-Tips™ to more than 48,000 subscribers. May we invite you to reserve your FREE subscription?

E-mail:

Lube-Tips
Lean Manufacturing Journal
Reliable Plant

We never share, rent
or sell e-mail addresses and use responsible e-mail practices:

Habeas Certified Sender Seal



Oil Analysis Solves Cooling Tower Problems
Oil life extended from six months to three years.

Squeeze Every Last Cent From Your Oil

Dozens of tips for extending lubricant life

How to Reduce Motor Bearing Failures
Modifying your lubrication program can improve reliability.

 

Motor Oil Selection Guide

About Lube-Tips  •  Subscribe/Unsubscribe  •  Contact Us  •  Submit Tip  •  Advertising  •  Career Opportunities

All Noria Publishing Sites
Reliable Plant - Machinery Lubrication - Practicing Oil Analysis - Reliable Plant Mail -
Filtration Tips
- Lube-Tips - Lean Manufacturing Journal


 © Copyright 2008 Noria Corporation