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Readers Challenge    July 7, 2004

Unusual Particle Counts Confusing

Wyatt Coleman, Territory Account Manager, Analysts, Inc.

The first step would be to assess the size and concentration of the particles that continue to persist. Knowing the size and concentration may help to understand where the particles are coming from. To do this, Ferrographic Analysis can be implemented. Large Particle Spectroscopy can also be helpful for non-ferrous material.

Although your oil is one of the best sources of important information about your system, there are other locations where debris may be found and analyzed. You may want to actually perform a filter analysis on the debris in the filter itself. The debris found around magnetic collection plugs, centrifuge bowls, and sediment bowls could also prove to be very valuable.

In addition to the routine laboratory analysis, strong consideration should be given to online and inline monitoring. Online monitors continuously sample and provide analysis of a certain portion of the flow. It would be recommended to analyze a large portion of the system flow as to not receive misleading results.

Similarly, inline monitoring results are instantaneous. They provide real-time data which can be used for trending and condition-based maintenance.

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