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Readers Challenge    September 8, 2004

Bewildering Oil Analysis Results

David Peraza, Lubrication Technician, Cargill Salt

I would investigate the possibility of air bubbles being entrained in the oil. Also the quality of my sample bottles. Are they certified clean? If so to what level? Is my sampling procedure defined and followed by sampling personell. Maybe an unwanted churning effect is taking place in the sump. I would check pump flow rates to see if something has changed. Has anyone increased pressure or performed maintenance? Did someone possibly change filters and install the wrong ones? Are my filters in by-pass?

Being currently involved in a similar situation I have discovered through discussions with our oil analysis lab that there is a Laser Net Test available that can actually identify what your particles are. Cutting wear, sliding wear, fatigue wear, non-mettalic, and air bubbles. We discovered that our particles are a fibre compound. We are still troubleshooting to determine the source so I can't give a resolution but I will update when situation is resolved.

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