March 17, 2004
Subscribers: 34,793

Today's Tip: Slight Changes Can Mean Big Problems

Copper readings can be particularly alarming when increases are in the hundreds of parts per million. However, huge increases are typically insignificant in terms of component wear. Ironically, small subtle increases in copper are of a higher concern and should be examined closely. Copper alloy component wear is generally accompanied by lock-step increases in alloy metals such as lead, tin, aluminum and zinc. The amount of alloy metal present in brass/bronze components is only a small percentage of the total copper content. Changes in these alloys may be only a few parts per million, but should be taken seriously when present with copper increases. (Submitted by Alan Johnson, Caterpillar SOS Services Coordinator, The Halton Co. Thanks Alan!)

Each tip published will earn the sender $50. Submit your tip.

 

Book Bits: Factors That Affect Filtration

From "The Practical Handbook of Machinery Lubrication"

Changes in flow rates. When hydraulic oil is subjected to high pressure, some compression of the oil occurs at the rate of about 1/2 percent per 1000 PSI. If the oil volume in the connecting line is 100 cubic inches and the pressure is 1000 PSI, the liquid compression can reach .005 X 100 or .5 cubic inch. When a directional control or other valve is opened downstream under these pressure circumstances, the sudden increased flow rate can be dramatic.

This shock flow can be several times pump output, when large bore and/or long stroke cylinders, operating at high pressure, decompress quickly. When pressure line filters are located some distance from the pump outlet or mounted in the return line, these shock flows can cause filter media bunching or total collapse, particularly in a poorly constructed filter.

More information about the book "The Practical Handbook of Machinery Lubrication"

 

Lube-Trivia: Don't Sample Here


Test your knowledge and prepare for ICML lubrication and oil analysis certification.

QUESTION: Why should lines leading to a gauge cabinet not be used for oil sampling?

Get the answer here.


Q & A: Extending Oil Service Life

"Can I expect a synthetic engine oil to extend the service life above that of a mineral oil? Also, can the service life of oil be extended by increasing sump capacity? For example, if we double the sump capacity then can we expect the service interval to be doubled or is there a ratio?"

Synthetics can have extended drain intervals; however, the factor at which the extended drain would be assumed depends on many factors including contamination control and exclusion, typical operating conditions of the vehicle, temperature, etc.

A larger sump equates to more additives and detergents for the same engine. So a larger sump will extend the service life. Assuming all conditions are the same, twice the oil in the sump should provide twice the service life.

Jason Kopschinsky, Technical Consultant, Noria Corporation

Submit a question

Resources

 


MARCH 2004

Lubrication Excellence 2004
23-25 Nashville, Tennessee

Oil Analysis I
29-30 Sunninghill, Johannesburg, South Africa

Oil Analysis II
31- April 1 Sunninghill, Johannesburg, South Africa

APRIL 2004

Best Practices for Machinery Lubrication
5-7 Sunninghill, Johannesburg, South Africa
14-16 Daegu, South Korea

Machinery Lubrication I
14-15 Santiago, Chile
19-20 Miami, Florida
20-22 Gaborone, Botswana

Machinery Lubrication II
21-22 Miami, Florida

Oil Analysis I
5-6 Gaborone, Botswana
26-27 Tucumán, Argentina
27-29 Mexico City, Mexico
28-30 Sao Paulo, Brazil

Oil Analysis II
28-29 Tucumán, Argentina

Técnicas de Lubricación
30 Mexico City, Mexico

Entire training calendar | Course links

 

Lube-Tips is published by Noria Corporation, 1328 E. 43rd Court, Tulsa, OK 74105 USA.
The presence of advertising in Lube-Tips does not constitute an endorsement of the products or services in such ads. Further, because results will vary widely based on a number of factors, Noria Corporation cannot warrant the results, the accuracy or the completeness of any material published herein.

© 1998-2004 Noria Corporation