"A mechanic asked us what he should use to take a quality sample from a crankcase
on a diesel engine. He was concerned that draining the oil from the sump of a
engine would negatively bias the sample toward a higher-than-normal wear debris
analysis
and/or particle count. Your thoughts?"
The best way to sample a diesel engine is to install a sampling valve on the
main pressure feed, somewhere between the oil pump and full-flow filter.
Many
newer engines, particularly CAT, have these pre-installed. You didn't mention
the engine types, but I know that CAT will provide engine specific recommendations,
and I'm sure other OEMs would do the same.
There are several different types
of valves available, however we prefer what is generally called a minimess
in oil analysis (actually a Stauff series 20 hydraulic test fitting).
If you cannot
install a sample valve, drain sampling is not recommended. Instead, use
a vacuum sampling gun and nylon tube, and insert through the dipstick.
To ensure you
don't sample sludge from the bottom of the crankcase, we also recommend
using the dispstick
to measure the tube length - typically cutting the tube 10 inches longer
than the dipstick and inserting 1/2 inch shorter than the dipstick
length
will give
a correct measure.
We also suggest cutting the tube end at an angle again
to avoid bottom sampling. While this procedure works and will give
reasonably reliable data, you did indicate you were doing particle
counting, in
which case I would
strongly encourage you to install an appropriate sample valve.
Mark
Barnes,
Noria Corporation
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