Lube-Tips Newsletter

    May 18, 2005
Sent to 38,602 worldwide

1. How to Reduce Air in Reservoirs

2. Grease Consistency vs. Application

3. How Dirty Is This Oil?

4. Finding Dispersants on Your Oil Analysis Report

Today's Tip: How to Reduce Air in Reservoirs

In circulating systems, the aeration of reservoirs can be reduced substantially if diffusers are used to "ooze" the oil back to tank. Locate the diffuser well below the oil level and select diffuser designs such that flow velocities are reduced to three feet per second (fps).

Join us in Toronto, ON for Oil Analysis I training on August 2-4, followed by ICML MLA Level I certification.

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Book Bits: Grease Consistency vs. Application


From "The Lubricating Grease Guide".

Where grease is handled in a dispensing system, the grade chosen may be related more to the capabilities of the system than to the requirements of the application. In service, consistency differences are important. Consider, for example, the use of grease in a gear case. The grease should be carried into the meshing gear teeth, which are thus kept covered with lubricant. If the grease is firm, the gear teeth may cut a channel through the grease and run dry, causing damage to the teeth. Unless operating temperature is high, therefore, soft-to- semifluid greases are ordinarily recommended.

In ball or roller bearings, carrying grease to the rolling elements is considered undesirable, because that grease will churn, soften, heat up, and work its way out through the seals. Thus a common recommendation for a ball bearing is to have the bearing space only about one-third full of grease of firm consistency - often NLGI No. 2. If the bearings support a vertical shaft, the grease had best be still firmer - probably NLGI No. 3.

More information about "The Lubricating Grease Guide"


Lube Trivia: How Dirty Is This Oil?

Test your knowledge and prepare for ICML lubrication and oil analysis certification.

QUESTION: An oil that is an ISO 18/16/13 is approximately how much dirtier than an ISO 17/15/12?

Get the answer.


Q & A: Finding Dispersants on Your Oil Analysis Report

"Which element(s) on an oil analysis report are considered dispersants?"

On your regular routine oil analysis report, the answer would be "none".

A dispersant in oil is defined as: An additive, usually nonmetallic ("ashless"), which keeps fine particles of insoluble materials in a homogeneous solution. Hence, particles are not permitted to settle out and accumulate. The most common chemistry of a dispersant is a polyisobutylene succinimide.

Dispersants, in addition to antioxidants, VI improvers and some antifoam additives are organic molecules. An organic additive molecule contains carbon, hydrogen and possibly oxygen, nitrogen or sulfur, none of which are routinely detected using elemental spectroscopy.

The metallic additives typically monitored via elemental analysis include the following:

Antiwear additives- zinc and phosphorus (ZDDP) Extreme pressure- Phosphorus

Detergents- Calcium, magnesium, barium

It is important to remember that additive depletion cannot necessarily be seen via elemental analysis. A more precise tool for measuring additive depletion is via FTIR spectroscopy. Monitoring the FTIR spectrum will allow for monitoring of dispersants as originally questioned for this piece.

For a more detailed discussion on additives and additive trending, please refer to the article "Molecular Spectroscopy - A Precision Lubrication Tool?".

Matt Spurlock, Noria Corporation

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Resources

 


 

Training Calendar

JUNE 2005

Effective Contamination Control
9-10 Chester, United Kingdom
20-21 Sunninghill, Johannesburg, South Africa
27-28 Durban, South Africa

Effective Mobile Equipment Lubrication
21-23 Boksburg, South Africa
22-24 Sunninghill, Johannesburg, South Africa
28-29 Monterrey, Mexico
29- July 1 Durban, South Africa

Machinery Lubrication I
6-8 Chester, United Kingdom
6-7 Lima, Peru
13-14 Barcelona, Spain
20-21 Antofagasta, Chile
22-24 Sâo Paulo, Brazil

Machinery Lubrication II
8-9 Lima, Peru
15-16 Newark, NJ
15-16 Barcelona, Spain
22-23 Antofagasta, Chile
22-23 Buenos Aires, Argentina
22-23 Gdansk, Poland

Machinery Lubrication – The Complete Course
22-24 Bangkok, Thailand

Oil Analysis I
6-8 Orapa, Botswana
13-15 Chester, United Kingdom
14-16 Newark, NJ

Oil Analysis – The Complete Course
8-10 Gdansk, Poland

Técnicas de Lubricación
17 Bogotá, Colombia
30 Monterrey, Mexico

JULY 2005

Effective Contamination Control
26-28 Myrtle Beach, SC

Machinery Lubrication I
19-21 Pittsburgh, PA

Machinery Lubrication II
20-21 Gdansk, Poland

Oil Analysis I
5-7 Daegu, Korea
13-14 Bogotá, Colombia
25-26 Santiago, Chile
26-27 México, D.F., Mexico

Oil Analysis II
19-21 Pittsburgh, PA
27-28 Santiago, Chile
28-29 México, D.F., Mexico

Mantenimiento Proactivo y Análisis de Aceites II
19-20 Guayaquil, Ecuador

Mantenimiento Proactiv de Transformadores
12 Bogota, Colombia

Technicas de Lubricación
21 La Paz, Bolivia

Effective Mobile Equipment Lubrication
26-28 Pretoria, South Africa


Lube-Tips is published weekly by:
Noria Corporation, 1328 E. 43rd Ct., Tulsa, OK 74105 USA. (918) 749-1400

Because results will vary widely based on a number of factors, Noria Corporation cannot warrant the results of any material within this e-mail.

© 1998-2005 Noria Corporation

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