Lube-Tips Newsletter

    October 12, 2005
Sent to 40,671 worldwide

1. Crackle Test Procedure

2. Wear Debris Indicates System Condition

3. Use These Indicators for Timing Oil Changes

4. Metrics for Tracking Oil Consumption

Today's Tip: Crackle Test Procedure

An easy on-site test for quickly identifying water contamination in lubricants and hydraulic fluids is the crackle test. Here is a procedure for conducting the crackle test at your facility.

Join us for Oil Analysis Level I training in Houston, Texas on October 25-27.

We send $100 for each tip published. Submit your tip.

Reliability World Call for Papers

Abstracts are being accepted for Noria’s 2006 Reliability World Conference, May 16-18 in Columbus, Ohio. Individuals who wish to present a paper or papers should submit abstracts of 300 words or less by e-mail to awegener@noria.com by October 31, 2005. Papers proposed will be evaluated solely on the basis of their value and relevance to the program. Case studies are preferred. There will be three days of presentations with approximately 45 papers selected. See Program Topics.


Book Bits: Wear Debris Indicates System Condition

From the book "Wear Debris Analysis"

The whole concept of Wear Debris Analysis (WDA) is based on the idea that debris released from a system conveys the condition of that system. Take a simple example: if a hose is being flexed and no debris is being generated from it, then the hose is probably in excellent condition and likely to last a long time; however, if bits of hose are coming off the surface (either within the hose or on the outside), then the likelihood is that fracture will occur soon.

More information about the book "Wear Debris Analysis"


Lube Trivia: Use These Indicators for Timing Oil Changes

Test your knowledge and prepare for ICML lubrication and oil analysis certification.

QUESTION: Name common ways an engine oil degrades. What is a general indicator to change the oil?

Get the answer.


Q & A: Metrics for Tracking Oil Consumption

"How should I calculate the oil consumption ratio for our plant equipment and what target should I aim to achieve?"

The consumption ratio is the ratio of how much oil is added to the system in a period (normally a year) to the actual volume of fluid the system holds.

Consumption ratio = Total Oil Added/Total System Volume.

Aim to achieve a target reduction program of 50 percent per year and seek a goal of less than 0.1.

Consider also the disposal ratio which is the ratio of the volume of oil drained from the system in a period to the actual volume of the system. The difference between the two ratios will indicate the leakage ratio (or in the case of crankcase engines, the burn ratio) which should be minimized as much as possible for both environmental and financial reasons.

Submit a question | Discuss on Message Boards


Resources

Training Calendar

OCTOBER 2005

Machinery Lubrication I
24-27 Jwaneng Mine, Botswana

Machinery Lubrication II
26-27 Houston, TX
20-21 Gdansk, Poland

Oil Analysis I
25-27 Houston, TX
10-11 Pretoria, South Africa
17-18 Valencia, Spain
17-19 Selangor Darul Ehsan, Malaysia
24-25 Antofagasta, Chile
26-27 Buenos Aires, Argentina

Oil Analysis II
19-20 Valencia, Spain
26-27 Antofagasta, Chile

NOVEMBER 2005

Machinery Lubrication I
7-8 Bilbao, Spain
7-9 Perth, Australia
15-16 Pretoria, South Africa
21-22 Santiago, Chile
23-25 São Paulo, Brazil

Machinery Lubrication II
9-10 Bilbao, Spain
14-17 Jwaneng Mine, Botswana
15-17 Daegu, Korea
17-18 Gdansk, Poland
17-18 Pretoria, South Africa
23-24 Santiago, Chile

Oil Analysis I
2-4 Sydney, Australia
16-17 Santa Cruz, Bolivia
21-22 Madrid, Spain

Oil Analysis II
23-24 Buenos Aires, Argentina
23-24 Madrid, Spain

Analisis de Aceite para Equipo Móvil
8-9 México, D.F., Mexico

Técnicas de Lubricación
10 México, D.F., Mexico

Mantenimiento Proactivo y Análisis de Aceites I
16-17 Santa Cruz, Bolivia

Effective Mobile Equipment Lubrication
2-4 Pretoria, South Africa


Lube-Tips is published weekly by:
Noria Corporation, 1328 E. 43rd Ct., Tulsa, OK 74105 USA. (918) 749-1400

Because results will vary widely based on a number of factors, Noria Corporation cannot warrant the results of any information within this e-mail.

© 1998-2005 Noria Corporation

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